Fabrication of Micro Textures using Aluminium and Copper tool Electrode by EDM

Authors

  • Vipin Kumar Sharma Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology, New Delhi, India
  • Sidharth Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology, New Delhi, India
  • Aman Dogra Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology, New Delhi, India
  • Himanshu Jaiswal Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology, New Delhi, India
  • Param Madan Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology, New Delhi, India
  • Rohan Pandey Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology, New Delhi, India
  • Aryan Bisht Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology, New Delhi, India
  • Biswa Narayan Sahoo Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology, New Delhi, India

DOI:

https://doi.org/10.51976/zchh7x92

Keywords:

EDM, Micro-EDM, Electrodes, Electrode material, Texturing

Abstract

There is a growing demand for industrial products not only with an increased number of functions but also with reduced dimensions. Since the miniaturization of industrial products had been the trend of technological development, micro-machining is expected to play an increasingly important role in today's manufacturing technology. Micro-machining based on lithography has many disadvantages unlike tool-based micro-machining technology such as micro-turning, micro-grinding, micro-EDM and micro-ECM have many advantages in productivity, efficiency, flexibility and cost-effectiveness. Micro-machining is the most basic technology to produce such miniaturized parts and Micro-textures. In the current study an attempt has been made to develop tool electrode using Aluminium and copper material and check the feasibility of using them for creating micro textures on surface using EDM process.

 

References

[1] Gurule, N. B., and Pansare, S. A., “Potentials of Micro-EDM,” IOSR J. Mech. Civil Eng., ISSN(e): 2278-1684, ISSN(p): 2320-334X, 50–55.

[2] Boral, S., Sidhu, S. S., Chatterjee, P., Chakraborty, S., and Gugaliya, A., “Multi-response Optimization of Micro-EDM Processes: A State-of-the-Art Review,” in Micro-electrical Discharge Machining Processes, Springer, Singapore, 2019. DOI: 10.1007/978-981-13-3074-2_13.

[3] Sivaprakasam, P., Prakash, J. U., Hariharan, P., and Gowri, S., “Micro-Electric Discharge Machining (Micro-EDM) of Aluminium Alloy and Aluminium Matrix Composites – A Review,” Adv. Mater. Process. Technol., 8(2), 2021, 1699–1714. DOI: 10.1080/2374068X.2020.1865127.

[4] Mahendran, S., and Ramasamy, D., “Micro-EDM: Overview and Recent Developments,” Proc. Natl. Conf. Mech. Eng. Res. (NCMER), 2015, 44–47.

[5] Choudhary, S. K., and Jadoun, R. S., “Review Study and Importance of Micro Electric Discharge,” Proc. Int. Conf. Adv. Mech. Mater. Manuf. (ICAMMM), 2015, 234–237.

[6] Takezawa, H., Toyoda, H., and Yuasa, K., “Small-hole EDM using Grooved Pipe Electrode,” Procedia CIRP, 95, 2020, 545–549. DOI: 10.1016/j.procir.2020.03.135.

[7] Uhlmann, E., Polte, M., Bolz, R., and Börnstein, J., “Fundamental Research of Applying Tungsten Carbide-Cobalt as Tool Electrode Material for Sinking EDM,” Procedia CIRP, 95, 2020, 466–470. DOI: 10.1016/j.procir.2020.03.137.

[8] Huang, T.-W., and Sheu, D.-Y., “High Aspect Ratio of Micro Hole Drilling by Micro-EDM with Different Cross Section Shape Micro Tools for Flushing Process,” Procedia CIRP, 95, 2020, 550–553. DOI: 10.1016/j.procir.2020.01.161.

[9] Chen, K. Y., Wang, A. C., Cheng, K. C., Chen, H. M., and Lin, Y. C., “Study of the Characteristics of EDM by Using Silicone Oils as Dielectric,” Procedia CIRP, 95, 2020, 454–459. DOI: 10.1016/j.procir.2020.02.306.

[10] Venugopal, T. R., Kumar, A., Murlidhara, and Rao, R., “Fabrication of Differently Shaped Tool Electrodes for Micro-EDM,” Proc. Int. Conf. Adv. Manuf. Technol. (ICAMT), 2017, 224–229.

Published

2025-04-10

Issue

Section

Early Access Articles

How to Cite

Vipin Kumar Sharma, Sidharth, Aman Dogra, Himanshu Jaiswal, Param Madan, Rohan Pandey, Aryan Bisht, & Biswa Narayan Sahoo. (2025). Fabrication of Micro Textures using Aluminium and Copper tool Electrode by EDM. International Journal of Advance Research and Innovation(IJARI, 2347-3258), 13(01). https://doi.org/10.51976/zchh7x92