Fabrication of Micro Textures using Aluminium and Copper tool Electrode byEDM

Authors

  • Vipin Kumar Sharma Assistant Professor, Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology, 110086,New Delhi, India.
  • Sidharth Assistant Professor, Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology, 110086,New Delhi, India.
  • Aman Dogra Student, Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology,110086,New Delhi, India.
  • Himanshu Jaiswal Student, Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology,110086,New Delhi, India.
  • Param Madan Student, Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology,110086,New Delhi, India.
  • Rohan Pandey Student, Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology,110086,New Delhi, India.
  • Aryan Bisht Student, Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology,110086,New Delhi, India.
  • Biswa Narayan Sahoo Student, Department of Mechanical Engineering, Maharaja Agrasen Institute of Technology,110086,New Delhi, India.

DOI:

https://doi.org/10.69996/fmep.2025006

Keywords:

EDM, Micro-EDM, Electrodes, Electrode material, Texturing

Abstract

There is a growing demand for industrial products not only with an increased number of functions but also with reduced dimensions. Since the miniaturization of industrial products had been the trend of technological development, micro-machining is expected to play an increasingly important role in today's manufacturing technology. Micro-machining based on lithography has many disadvantages unlike tool-based micro-machining technology such as micro-turning, micro-grinding, micro-EDM and micro-ECM have many advantages in productivity, efficiency, flexibility and cost-effectiveness. Micromachining is the most basic technology to produce such miniaturized parts and Micro-textures. In the current study an attempt has been made to develop tool electrode using Aluminium and copper material and check the feasibility of using them for creating micro textures on surface using EDM process 

References

[1] S. Boral, S. S. Sidhu, P. Chatterjee, S. Chakraborty and A. Gugaliya, “Multi-response Optimization of Micro-EDM Processes: A State-of-the-Art Review,” in Micro-electrical Discharge Machining Processes, Springer, Singapore, 2019.

[2] P. Sivaprakasam, J. U. Prakash, P. Hariharan and S. Gowri, “Micro-Electric Discharge Machining (Micro-EDM) of Aluminium Alloy and Aluminium Matrix Composites – A Review,” Adv. Mater. Process. Technol., vol.8, no.2, pp.1699–1714, 2021.

[3] S. Mahendran and D. Ramasamy, “Micro-EDM: Overview and Recent Developments,” Proc. Natl. Conf. Mech. Eng. Res. (NCMER), pp.44–47, 2025.

[4] H. Takezawa, H. Toyoda, and K. Yuasa, “Small-hole EDM using Grooved Pipe Electrode,” Procedia CIRP, vol.95, pp.545–549, 2020.

[5] E. Uhlmann, M. Polte, R. Bolz and J. Börnstein, “Fundamental Research of Applying Tungsten Carbide-Cobalt as Tool Electrode Material for Sinking EDM,” Procedia CIRP, vol.95, pp.466–470, 2020.

[6] K. Y. Chen, A. C. Wang, K. C., Cheng, H. M. Chen and Y. C. Lin, “Study of the Characteristics of EDM by Using Silicone Oils as Dielectric,” Procedia CIRP, vol.95, pp.454–459, 2020.

[7] T. R. Venugopal, A. Kumar, Murlidhara, and R. Rao, “Fabrication of Differently Shaped Tool Electrodes for Micro-EDM,” Proc. Int. Conf. Adv. Manuf. Technol. (ICAMT), pp.224–229, 2017.

[8] S. K. Choudhary and R. S. Jadoun, “Review Study and Importance of Micro Electric Discharge,” Proc. Int. Conf. Adv. Mech. Mater. Manuf. (ICAMMM), pp.234–237, 2015.

[9] N. B. Gurule and S. A. Pansare, “Potentials of Micro-EDM,” IOSR J. Mech. Civil Eng., pp.50–55, 2024.

[10] M. P. Jahan, Y. S. Wong and M. Rahman, “A study on the fine-finish die-sinking micro-EDM of tungsten carbide using different electrode materials,” Journal of Materials Processing Technology, vol.209, no.8, pp.3956-3967, 2009.

[11] Tzu-Wei Huanga and Dong-Yea Sheu, “High aspect ratio of micro hole drilling by Micro-EDM with different crosssection shape micro tools for flushing process,” Procedia CIRP, vol.95, pp.550– 553, 2020.

[12] Eckart Uhlmanna, Mitchel Polte, Robert Bolzb and Julian Börnstein, “Fundamental research of applying tungsten carbide-cobalt as tool electrode material for sinking EDM,” Procedia CIRP, vol.95, pp.466–470, 2020.

[13] Hideki Takezawa, Hiroki Toyoda and Kenta Yuasa, “Effects of Thin Pipe Electrodes with Grooves in Small Deep Hole EDM,” International Journal of Electrical Machining, no.26, 2021.

[14] Wei Han and Masanori Kunieda, “Fabrication of micro-rodswith electrostatic induction feeding ECM,” Journal of Materials Processing Technology, vol.235, pp.92-104, 2016.

[15] H. Onikura, O. Ohnishi, Y. Take and A. Kobayashi, “Fabrication of Micro Carbide Tools by Ultrasonic Vibration Grinding,” CIRP Annals, vol.49, no.1, pp.257-260, 2000.

Downloads

Published

2025-06-30

How to Cite

Vipin Kumar Sharma, Sidharth, Aman Dogra, Himanshu Jaiswal, Param Madan, Rohan Pandey, Aryan Bisht, & Biswa Narayan Sahoo. (2025). Fabrication of Micro Textures using Aluminium and Copper tool Electrode byEDM. Fringe Multi-Engineering Proceedings(FMEP, ISSN: 3107-6149) , 1(2), 1-7. https://doi.org/10.69996/fmep.2025006